Capabilities
The whole line
Design, print, laminate, convert. Four steps that usually mean four suppliers, run here as one line under one roof — which is why our lead times are what they are.
01
Creative design & pre-packing
We begin with innovative, brand-focused designs and meticulously prepare your artwork to guarantee a flawless final product.
Colour separation, trapping, step-and-repeat and cylinder proofing happen in-house, so what you approve on screen is what comes off the press.
02
High-quality printing
Our advanced rotogravure and flexographic printing presses bring your designs to life with up to 10+ colours and premium finishes like glossy, matte, and spot varnish.
Rotogravure for long runs and photographic detail; flexo for shorter runs and faster changeovers.
03
Durable material engineering
We utilise state-of-the-art lamination and extrusion coating to create high-performance plastic and paper materials that provide superior protection and sustainability.
Solventless lamination to 1270 mm and dual-die, four-screw extrusion coating to 1250 mm.
04
Manufacturing
Our high-capacity machines are capable of manufacturing a broad range of rolls and specialised bags, ensuring efficiency and flexibility to meet any need.
4,500 tonnes a year across three plants, converting to rolls or to any of fifteen bag formats.
Print
Two presses, two jobs
Rotogravure
Engraved cylinders, photographic fidelity, and colour that holds across a hundred thousand metres. The press for long runs where the pack is the brand.
- 10+
- Colours
- 1270 mm
- Web width
- 350 m/min
- Speed
Flexo
Photopolymer plates and fast changeovers. The press for shorter runs, line work and jobs where speed to shelf decides.
- 6+
- Colours
- 1270 mm
- Web width
After the press
The rest of the line
Everything the film passes through once it is printed, in the order it reaches it.
Solventless lamination
No solvent, no retained odour, no drying tunnel. Bonded film at full web width.
- 1270 mm
- Web width
- 400 m/min
- Speed
Extrusion coating & lamination
Two dies and four screws, coating paper and film substrates across a wide thickness range.
- 1250 mm
- Web width
- 200 m/min
- Speed
- 5–40 µm
- Thickness
Slitting
High-capacity slitting to finished reel widths, at the diameters your line takes.
- 1300 mm
- Web width
Bag making
Six machines covering the fifteen formats in the catalogue, from t-shirt carriers to spout pouches.
- 6
- Lines
Ice cream cone sleeves
Three dedicated lines, kept separate from the bag machines because the format has nothing in common with them.
- 3
- Lines
Finish
How it reads on the shelf
Tonnage
What the plants will take
4,500
t/yr
Installed capacity across three plants
2,500
t/yr
Actual annual production
Substrates
What we run
First-grade material only, and every family we buy is listed rather than summarised as "and others".
- Polyolefins
-
BOPP
CPP
WCPP
LDPE
LLDPE
HDPE
- Polyester & polyamide
-
PET
BOPA
PVC shrink film
- Aluminium foil
-
ALU soft
ALU hard
- Metallised film
-
METPET
METBOPP
- Paper & paper laminates
-
Paper
Paper/ALU
Paper/PE/ALU
Paper/PE/ALU/PE
Suppliers
Where the material comes from
A pack is only as good as its worst input, so we name ours.
International
- Gindal
- Uflex Films
- GBA
- Coime
- Morcheme
- Henkel
- Sun Chemicals
- Sigwerk
- Shenhuo
- Xiamen
- Wanji
- Yantai Donghai
Egyptian
- Uflex Egypt
- Ico Pack
- Egywrap
- Taghleeph (TI)
- Convipack
- Egy-Plast
- Sofi Pack
- Alkodes
- BCI
- Egel
- Inkana
- Misr Italia
Sectors
Who we pack for
Twelve categories, each with its own barrier problem and its own filling line.
Food
- Spices & herbs
- Frozen foods
- Vegetables
- Coffee & nuts
Ice cream
- Ice cream materials
- Ice cream cones
Home & personal care
- Detergents
- Home care
- Personal care
Health & specialty
- Pharmaceuticals
- Insecticides
- Baby diapers
Working together
How an order actually runs
Six steps from the first call to a pallet on your dock. Step five is the one most suppliers leave out.
-
01
Initial contact
We start with the product, not the pack. What it is, how it fails, and how fast your line runs.
-
02
Solution selection
We study it and come back with the structure and the printing method that suit it, including when that is the cheaper option.
-
03
Design creation
If you have artwork we prepare it. If you do not, our team draws it.
-
04
Execution
Production begins only once you have signed off the proof. Nothing goes on a cylinder before that.
-
05
Supervision & participation
You are invited to stand at the press while your job runs. Colour is easier to agree on in the room than over email.
-
06
Customization
Where a client needs the process bent — a split delivery, a staged run, a particular reel diameter — it gets bent.